J-2X Progress: Getting All Spun Up
Posted on Feb 21, 2012 02:14:43 PM | William D. Greene | 7 Comments    |

If you go back through the J-2X Development Blog articles, you’ll find one about the "Burp Test" that we conducted last July on J-2X development engine E10001.  In that case, we ran a very short test where we activated the helium spin start system and we ignited the main chamber, very briefly, before we shut down the whole thing.  Well, here we are about six months later and we're doing the equivalent thing on the J-2X PowerPack Assembly 2 (PPA2).  Here is a video of the test:



 

Testing at night is always so much more dramatic.

For the PPA2, there is no main chamber to light, so this entire test was primarily focused on exercising the helium spin start system.  The flames that you see are from flare stacks necessary to get rid of the hydrogen used in the test.  Remember, the PPA2 is primarily a test article for turbomachinery and the gas-generator turbine-drive system.  It doesn't make thrust.  All of that hydrogen that gets pumped by the fuel turbopump has to be disposed of in a controlled manner other than in the production of thrust.  So, we burn it off.  The liquid oxygen is disposed of as well, but it doesn’t require anything quite so gaudy as flare stacks.

Interestingly, when hydrogen burns, it usually burns clear.  The whole orange-flame thing is not something I entirely understand, but it always looks that way at night.  There’s some propane in the flame used as kind of like a pilot light, but not enough to cause that much color.  It could be that burning hydrogen at such a low mixture ratio (i.e., not enough oxygen immediately available so you get afterburning effects) is the cause of this as compared to the usual white hot rocket engine exhaust.  It's also possible that it's stuff in the air or somehow water vapor effects, or disassociation effects, but I honestly don’t know.  Any ideas from anyone else?  I'd love to hear some theories.  I do know that if you're standing anywhere where you can see the flame, you can feel the heat radiating from it.  It's quite an impressive experience.

Beyond exercising the helium spin start system, what this test also did is prove out the test stand subsystems, the test stand and test article control systems, demonstrates that the gobs and gobs of instrumentation is hooked up, working properly, and feeding back reasonable data, and that the proper procedures are in place to conduct a safe test.  Every facet listed is a big, big deal and has to work in conjunction with everything else. 

The folks at the Stennis Space Center -- civil service, support contractors, and prime contractors alike -- all deserve kudos for pulling this off successfully and, really, with minimal technical issues.  Way to go guys!  This test is yet another in a long string of demonstrations of the power of collaboration and the overall dedication and excellence of the J-2X team.  We're now ready to step into the meat of the test series and start putting the hardware through its paces.  This is going to be exciting!  Go J-2X!



Tags : J-2X rocket engine, Marshall Space Flight Center, Stennis Space Center, burp test, helium spin start system, powerPack Assembly, test stand  

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7 Comments so far ( Post your own )
7 On Mar 22, 2012 08:10:53 AM  Bill Simpson  added a comment on your blog post. 

What kind of chemical reaction would heating a big chunk of atmosphere, which is mostly nitrogen and oxygen with the burning hydrogen cause? Any relation to the fireball that rises up into the atmosphere after a nuclear bomb test, or is that caused only by radiation?

6 On Mar 02, 2012 06:36:31 PM  Alex Swanson  added a comment on your blog post. 

Natural gas is made up of molecules containing both hydrogen and carbon. with enough oxygen, the hydrogen burns to water as steam, the carbon to carbon dioxide, both colorless gasses. In insufficient oxygen, the hydrogen burns but the carbon doesn't, creating small specks of soot which then glow orange. That's why such yellow flames leave a black sooty deposit on surfaces above them.

Watch footage of a Saturn V launch and you'll see a long yellow flame coming from the first stage as the stack ascends. That yellow color is coming from unburnt carbon from the kerosene fuel.

I think we've got to the point where we could really use some input from our esteemed blogmeister.

5 On Mar 02, 2012 11:56:34 AM  Bill Simpson  added a comment on your blog post. 

Natural gas burns with a blue flame if you mix it with enough oxygen, but looks like that if it is burned in those old gaslights, like you see used for effect around homes, historic buildings etc. You need a chemist to figure out why. Cooler temperature or different chemical reactions? I'm going to guess flame temperature makes some difference in the electron energy orbital change and subsequent frequency of light emitted when they go back to their ground state.
Cut as many lights as you can when you don't need them. That easement is the only semi-dark telescope preserve around Slidell without wasting a lot of gasoline. Some chemist at NOAA discovered that light pollution hinders some nitrate compounds from cleaning up air pollution generated during the day. Who would have thought that?

4 On Feb 29, 2012 08:03:43 PM  Alex Swanson  added a comment on your blog post. 

I've done a quick check on Wikipedia.

K-type stars are made (more or less) of hydrogen glowing orange, and they have a surface temperature of between 3700 to 5200 kelvin. cooler than that drifts towards red rather than orange.

The Space Shuttle Main engine burns hydrogen and oxygen, and is certainly not going to be cooler than the flame we have here. It's temperature is quoted as being 3315 degrees Celsius, or (add 273) 3588 kelvins.

And of course, a star's hydrogen isn't mixing with oxygen. I would have thought that hydrogen at a temperature of thousands of kelvins pushed out into an O2-containing atmosphere would combust immediately with the familiar blue glow, but (as previously stated) I am not an expert.

So on the face of it, the flame can't be quite hot enough to glow orange, if anything it should glow red, but there does seem to be some wiggle room.

Mark, what do you think?

3 On Feb 27, 2012 02:55:39 PM  Stephen Brooks  added a comment on your blog post. 

If the hydrogen burns hot enough, could that orange colour be black-body radiation? (If you make any gas hot enough, it will glow)

2 On Feb 22, 2012 12:54:16 AM  Mark  added a comment on your blog post. 

I agree with Alex. That bright orange color suggests the presence of sodium. The Gulf of Mexico nearby would provide plenty of airborne salt particles to get into and settle on everything. I would guess that in bright ambient conditions during the day, the orange color is washed out and the flame appears colorless.

1 On Feb 22, 2012 02:43:13 AM  Alex Swanson  added a comment on your blog post. 

I've just realised that earlier I posted a message with links in it, in contravention of policy. SO here's a quick summary without them.

I am not a chemist, but I don't think that hydrogen by itself will burn with that orange a flame. So, I suspect a contaminant of some sort, and two possibilities occur to me:

(1) Carbon from some lubricant. I doubt that would be enough, though.

(2) Sodium from the salt in seawater. If you are using seawater for cooling - or if seawater is somehow getting onto the structure for some other reason - then sodium might be giving you an orange flame.

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